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PCB Design Without Material Limits

HeyPCB's Inky designs from a material prompt, with boards on FR-4, polyimide, aluminum, copper core, Rogers, PTFE, and HDI.

HeyPCB graphic titled Materials, showing seven PCB base materials from FR-4 and flex to Rogers, PTFE, and HDI.

PCB materials affect everything from thermal performance and signal integrity to mechanical flexibility.

Now Inky can design around those requirements from the start.

56 PCBs in seven groups of eight, labeled Flex, Aluminium, Copper core, HDI, FR-4, PTFE, and Rogers.

Today, we're introducing Materials in HeyPCB. Specify the material in your prompt, and Inky handles the schematic, component placement, routing, and board stackup.

Exploded ESP32-S3 dev board in HeyPCB, with a callout labeling the base material as FR-4 glass-woven epoxy.

FR-4 remains the standard for rigid PCBs. We used Inky to design an ESP32-S3 development board with USB-C, LiPo charging, and pin headers.

Curved polyimide LED wristband in HeyPCB, labeled flex at 0.11 mm, with LEDs along the arc.

For flexible electronics, Inky designed a polyimide LED arc with nine addressable RGB LEDs, routed along a curved board profile.

Exploded 6 x 6 LED panel in HeyPCB, with the aluminium base labeled 1.6 mm and 1 W/MK dielectric.

For high-power lighting, Inky designed a 6 × 6 LED panel on aluminum, using the metal base to help dissipate heat.

HeyPCB view of six 3 W LEDs on a copper-core board, with the base labeled 1.355 mm.

Copper-core boards take thermal management further, providing a direct heat path from the LEDs' thermal pads into the copper base.

Exploded LNA board in HeyPCB on Rogers RO4350B, labeled 1.524 mm, with connectors above the stack.

For RF applications, Inky designed a low-noise amplifier on Rogers RO4350B, with 50 Ω transmission lines and ground stitching vias.

Exploded 24 GHz radar board in HeyPCB on PTFE RT/duroid 5880, labeled 0.254 mm.

On PTFE, Inky designed a 24 GHz motion-sensing radar with transmit and receive antennas integrated directly into the PCB.

Exploded six-layer HDI FPGA stick in HeyPCB, labeled laser microvias, with parts above the board.

And for high-density electronics, Inky designed a six-layer HDI FPGA board using laser microvias for fine-pitch routing.

Every Inky-built example was verified against its actual PCB design files, with zero DRC errors and zero unconnected nets. The designs are fully editable and exportable for manufacturing.

Grid of PCBs grouped by FR-4, Flex, Aluminium, Copper core, Rogers, PTFE, and HDI, with design credits.

The best hardware doesn't begin with FR-4, aluminum, polyimide, or any particular material. It begins with an idea.

We believe the material should serve the idea, not limit it.

With Inky, you can design for what your idea actually needs. And with Circuit World, what you create can become the starting point for someone else to explore, learn from, and build upon.

The possibilities of hardware shouldn't be limited by the materials or tools we use to build it.

heypcb.ai/materials 11,000+ open-source PCBs: heypcb.ai/world

Topics

  • HeyPCB materials
  • Inky PCB material prompt
  • Rogers RO4350B laminate PCB
  • PTFE RT/duroid 5880 radar PCB
  • polyimide flex LED wristband
  • copper core direct heatsink PCB
  • six-layer HDI laser microvias
  • aluminum 6 x 6 LED panel PCB

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